Innovative      Durable      Sustainable


Sustainable Large Foldable Containers
Foldable & stackable designs

Shipping boxes for Li-Ion batteries

Returnable Packaging Solutions for the Automotive Industry

For OEMs and automotive suppliers, optimised efficiency and sustainability in the supply chain is key. For decades, ORBIS has led the conversion of plastic reusable packaging in the automotive industry. Our customers profit from years of experience in implementing collapsible plastic bins at suppliers and OEMs. Reusable automotive packaging solutions such as the BulkPak® Family of FLCs offer great potential for cost savings and CO2 reduction. With a collapsible, stackable design and high weight capacities, the plastic FLCs optimise part shipments across global supply chains in the automotive industry. Our foldable large containers are available in different footprints: In European standard dimensions 1200 x 800, in industrial standard dimensions 1200 x 1000, optimised for ocean freight or XXL Boxes in extended length.

Innovative solutions for lithium-ion battery transportation

The current shift towards e-mobility leads to challenges in the area of packaging. As lithium-ion batteries are classified as dangerous goods, the transport of these goods is subject to strict regulations. ORBIS has developed the IonPak®, a plastic foldable large container that is UN-certified to transport solid dangerous goods. That includes lithium-ion batteries but also other products such as airbags and belt tensioners (after successful completion of fire testing). Our offer includes a variety of different footprints and styles as well as qualified consulting by dangerous a goods safety advisor. The collapsible and recyclable all-plastic container brings considerable transportation cost savings and operational benefits to your supply chain.

Benefits and Added Values of Automotive Packaging Solutions

High weight capacities

Foldable and stackable

Improved quality control

Lower risk of product damage

Robust with long service life

CO2 reduction

Improved workplace safety

No packaging waste


BulkPak® Product Catalog PDF
5 MB, Last updated 01/04/2021

Dangerous Goods Packaging PDF
4 MB, Last updated 03/03/2021

ORBIS Europe Product Catalog
Last updated 01/04/2021

Additional Information

Automotive Packaging Solutions

Are you interested in our product offering? We can send you more detailed information on our reusable transport boxes and pallets.

Robust Packaging Solutions for the Automotive Industry

ladungsträger aus kunststoff

BulkPak® Family

Plastic foldable large containers

ORBIS plastic FLCs are an efficient and sustainable alternative to steel, cardboard or wooden packaging. The foldable industrial bins with Standard footprints are easy to implement along different points of the supply chain and can be adapted to customer preferences.

Available footprints

HDB1210 1200 x 1000
GitterPak 1200 x 800
Dangerous Goods Packaging 1200 x 1000 / 1200 x 800
OceanPak 1190 x 1135


900 kg weight capacity
Stackable 1 + 5 static / 1 + 2 dynamic
Fold-down ratio 1 : 3

lithium ion battery packaging

IonPak® Dangerous Goods Packaging

Foldable plastic container for Li-Ion batteries

The collapsible heavy-duty IonPak® was designed to safely transport lithium-ion batteries. Offering a complete packaging solution for other solid dangerous goods (e.g. airbags, belt tensioners), the plastic FLC is available in European standard footprints.

Available footprints

Dangerous Goods Packaging 1200 x 1000 / 1200 x 800


Collapsible, stackable
Cost savings of up to 50% during return transport
UN-approval up to 400 kg

Request an individual quote

    Your point of contact

    Sales Team Europe


       +49 2233 619 2072

    If you need additional information on our products
    or would like to request a quote,
    we are happy to help.

    Frequently Asked Questions About ORBIS Automotive Packaging Solutions

    What kind of components can be transported in ORBIS automotive packaging solutions?

    The collapsible plastic containers of our BulkPak® Family have high weight capacities of up to 900 kg and can safely transport even heavy components. For large and bulky parts, ORBIS offers the XXLPak boxes in extended length. These extra-large containers hold components that cannot be transported in conventional shipping boxes. In case additional product protection is necessary, our packaging experts design custom inner packaging and dunnage solutions. For the transportation of dangerous goods, such as lithium ion batteries, ORBIS Europe offers different reusable FLCs with UN-certification. We can help you find the right returnable packaging for your automotive application.

    Are the automotive packaging solutions compatible with CKD logistics systems?

    ORBIS returnable packaging solutions are ideal for automotive CKD systems (Completely Knocked Down). Separate parts and components can easily be placed in the different automotive plastic containers for storage and transportation. A weight capacity of up to 900 kg leads to optimised space utilisation in trucks or on rails. For improved product protection, we design custom inside and outside packaging solutions according to your specific product and application.

    Are the returnable packaging solutions certified for the transportation of automotive lithium-ion batteries?

    The IonPak is ORBIS’ dangerous goods container. It is certified to transport solid dangerous goods (e.g. UN3480 – lithium-Ion batteries) with a net weight of up to 400 kg by the Belgian authorities. The collapsible plastic container is available in recycled and/or primary materials – both styles a includes in the certification. In combination with a certificated plastic bin, we offer qualified consulting by experienced dangerous goods experts that support you in finding the right packaging solution. We adapt the dimensions and inner packaging of our automotive packaging to your product and logistics systems.