ladungsträger aus kunststoff

IonPak®

DANGEROUS GOODS PLASTIC PACKAGING

IonPak® FOR LI-ION BATTERIES & SOLID DG

INNOVATIVE

DURABLE

SUSTAINABLE

HIGHLIGHTS

Gefahrgutbehälter: Faltbare Transportbox für Lithium-Ionen Batterien und Gefahrgut

Standard footprints (1200 x 800 / 1000 x 1200)
UN-certified for solid dangerous goods
Approval up to 400 kg
Foldable, stackable
Consulting by packaging experts

ORBIS IonPak für den Transport von Lithium-Ionen-Batterien und Gefahrgut

Certified to Transport Solid Dangerous Goods

The ORBIS IonPak® is certified to transport solid dangerous goods (e.g. UN3480). Due to the special manufacturing process of our plastic containers, the IonPak is extremely robust and durable. We use up to 90% recycled plastics to manufacture our bins, leading to emissions savings of 60-70 kg CO2 per load carrier. With the collapsible and stackable design, the IonPak offers optimised space utilisation and significant cost savings. Speak to one of our packaging experts to learn more about possible applications. A certified dangerous goods safety advisor can inform you about customisation options.

Transporting Lithium-Ion Batteries Safely with the IonPak®

The IonPak was launched as a reusable FLC for the safe transportation of lithium-ion-batteries. The dangerous goods container is suitable for non-certified batteries, prototypes, battery cells, battery modules and batteries in equipment. For increased part protection, the batteries are stored in layers using customised interior packaging solutions that are developed to safely hold dangerous goods. In accordance with the latest dangerous goods guidelines, the shock absorbing interior packaging is adapted to your product. The IonPak utilises standard footprints designed to interface with customers’ existing supply chains. Once batteries are removed at the assembly line, two-unit loads can fit together and packed into one FLC, to reduce return shipping costs by up to 50%. The transport of airbags and belt tensioners of dangerous goods class 9 is possible after successful completion of fire testing.

Benefits and Added Value of ORBIS GitterPak®

400 kg weight capacity

Foldable and stackable

Optimised space utilisation

Lower risk of product damage

Durable and robust

Sustainable: returnable, recyclable

Reduced costs for storage and transport

For solid DG & Li-Ion Batteries

IonPak®

Available footprints1200 x 800 mm
1200 x 1000 mm
CertificationUN4H2/Y/S477
Load Capacity477 kg

Customer-specific dimensions available upon request.

Downloads

Dangerous Goods Packaging Flyer
7MB, Last updated 06/10/2020

IonPak Product Specifications PDF
582KB, Last updated 15/07/2020

Service

ORBIS Europe Product Catalog PDF
15MB, Last updated 31/07/2019

Repair Guidelines
YouTube Video

Additional Information

We offer suitable dust covers and interior packaging solutions for the ORBIS IonPak.

Possible Styles

The IonPak is available in standard and customised sizes. We are happy to advise you.

ModelHDB1208-960
Outside Dimensions (L x W x H)1200 x 800 x 960
Inside Dimensions (L x W x H)1120 x 720 x 805
Product Clearance776
Collapsed Height354
Container Capacity (kg)400
Weight (kg)65
ModelHDB1012-582
Outside Dimensions (L x W x H)1000 x 1200 x 582
Inside Dimensions (L x W x H)913 x 1113 x 462
Product Clearance434
Collapsed Height317
Container Capacity (kg)400
Weight (kg)51

Areas of Application

Our dangerous goods containers are suitable for:

Automotive Industry

The ORBIS IonPak is certified to transport solid dangerous goods. That includes lithium-ion batteries, airbags, belt tensioners and other automotive components that need certified packaging solutions for storage and transport. ORBIS dangerous goods packaging offers enhanced product protection, improved flow of material and significant cost savings.

Industrial Manufacturing

The ORBIS IonPak ist not only suitable to transport lithium-ion batteries safely. The safe transport container is certified for solid dangerous goods in a variety of different industries. With a robust outer packaging, customised interior packaging and dust cover, our dangerous goods packaging optimises product flow in industrial supply chains.

ORBIS Foldable Large Plastic Containers in Detail

Only three different kinds of spare parts for easy and quick maintenance on site – without special tooling

Großladungsträger IonPak Batterien

Layered inner packaging

Detailbild Großladungsträger Riegel

Latches for side walls and doors

Detailbild Großladungsträger Scharniere

Access doors with hinges

Detailbild Großladungsträger Seitenwände

Connectors for exchangeable side walls

Detailbild Großladungsträger geriffelte Oberfläche für mehr Stabilität

Special wall design for increased stability

cover / lids for returnable plastic bin GitterPak

Dust covers available

Other Plastic Foldable Large Containers

Faltbarer Großladungsträger aus Kunststoff für Automobil und Industrie

GitterPak®

Sustainable 1 to 1 substitute
for metal gitterboxes

1200 x 800

foldable large container HDB1012 for Auotmotive and Industry 1000 x 1200

HDB1012

Designed to protect and transport parts
in automotive and industrial applications

1000 x 1200

HDR Family of custom foldable large containers in Extended Length

XXLPak Extended Length Bins

Heavy-duty collapsible containers
for extremely long and hard-to-fit parts

OceanPak: foldable large container for intercontinental shipments and sea freight

OceanPak®

Optimised footprint for
intercontinental ocean freight

1190 x 1135

Request an individual quote

    Your point of contact

    Sales Team Europe

     

       +49 2233 4729 874

       europe@orbiscorporation.com

    If you need additional information on our products
    or would like to request a quote,
    we are happy to help.

    Frequently Asked Questions About The IonPak

    Why are lithium-ion batteries classified as dangerous goods? 

    Due to their high energy density, lithium-ion batteries are one of the most used battery types – not only in the automotive industry. Li-ion batteries should only be handled by trained staff as improper use can represent a safety hazard. Lithium-ion batteries react to many different substances. When handled or stored improperly, the batteries can overheat, catch fire or even explode. That is why all batteries and cells containing lithium are classified as Class 9 Dangerous Goods and the transportation of these goods is subject to strict regulations. Dangerous Goods containers such as the IonPak are developed to transport these goods and fulfil all the requirements to safely transport lithium-ion batteries.

    How are Lithium-Ion Batteries transported safely?

    According to hazardous goods law, the transportation of lithium-ion batteries is subject to strict regulations. But not every packaging solutions is suitable to store and transport lithium-ion batteries. The lithium battery shipping box has to fully hold and protect the batteries from damage or shocks of any kind. That includes isolating loose cables and poles. In order to prevent batteries from shifting, ORBIS uses customised protective and shock-absorbing dunnage layers. The interior packaging can neither be conductive, nor inflammable. The outer packaging is tested in a 1,2 m drop test for its robustness and shock-resistance. Over the course of its life cycle, a battery goes thorough the following phases: prototype, battery cell, battery module, battery pack. The ORBIS IonPak is suitable for non-certified batteries, prototypes, battery modules as well as batteries in equipment.

    What is a UN certification?

    Packaging solutions for dangerous goods have to be certified according to UN standards. UN mark is an international system created by the United Nations, which is meant for the classification, packaging, marking and labelling of dangerous goods, in order to transport it safely (by road, rail, sea and air). Independent institutions carry out the necessary tests to issue a UN certification mark. The packaging must meet or exceed minimum standards of performance before it can be used. An expert committee of the UN regularly list all dangerous substances and goods and assigns each a so-called UN number. Associated with each UN number is a hazard identifier, which encodes the general hazard class and subdivision. ORBIS Europe offers dangerous goods containers with UN-certification in different footprints. Our plastic bins are certified for solid dangerous goods (e.g. UN3480 – Lithium-Ion Batteries). The certification UN4H2/Y/S/*B/1697.657-200043 applies for recycled and primary materials.