lithium ion battery packaging








Gefahrgutbehälter: Faltbare Transportbox für Lithium-Ionen Batterien und Gefahrgut

UN-approved lithium ion battery packaging
Approval up to 400 kg net weight
Standard footprints (1200 x 800 / 1200 x 1000)
Customised inner packaging
Consulting by packaging experts

ORBIS IonPak für den Transport von Lithium-Ionen-Batterien und Gefahrgut

Transporting Lithium-Ion Batteries Safely with the IonPak®

The IonPak® was designed as a reusable FLC for safe transportation of Lithium-Ion Batteries . The lithium battery shipping boxes are suitable for non-certified batteries, prototypes, battery cells, battery modules and batteries in equipment. For increased part protection, the batteries are stored in layers using customised interior packaging solutions that are developed to safely hold dangerous goods. In accordance with the latest dangerous goods guidelines, the shock absorbing interior packaging is adapted to your product. The lithium ion battery packaging utilises standard footprints designed to interface with customers’ existing supply chains. Once batteries are removed at the assembly line, two-unit loads can fit together and packed into one FLC, to reduce return shipping costs by up to 50%. The transport of airbags and belt tensioners of dangerous goods class 9 is possible after successful completion of fire testing.

Lithium-Ion Battery Shipping Boxes: Robust & Sustainable

The ORBIS IonPak® is UN certified to transport solid dangerous goods (e.g. UN3480) and consists of a standard container with customised interior packaging. Due to the special manufacturing process, our lithium battery shipping boxes are extremely robust and durable. We use up to 90% recycled plastics during manufacturing, leading to emissions savings of 60-70 kg CO2 per load carrier. With the collapsible and stackable design, the IonPak battery shipping boxes offer optimised space utilisation and significant cost savings. Speak to one of our packaging experts to learn more about possible applications. A certified dangerous goods safety advisor can inform you about customisation options.

Benefits and Added Value of ORBIS IonPak®

400 kg weight capacity

Foldable and stackable

Optimised space utilisation

Lower risk of product damage

Durable and robust

Sustainable: returnable, recyclable

Reduced costs for storage and transport

For solid DG & Li-Ion Batteries


Available footprints 1200 x 800 mm
1200 x 1000 mm
Certification UN4H2/Y/S477
Load Capacity 477 kg (gross)

Customer-specific dimensions available upon request.


Lihtium Battery Shipping Boxes Flyer
4MB, Last updated 25/01/2021

IonPak Product Specifications PDF
3 MB, Last updated 03/03/2021


ORBIS Europe Product Catalog
Last updated 01/04/2021

Repair Guidelines
YouTube Video

Additional Information

We offer suitable dust covers and interior packaging solutions for the ORBIS IonPak.

Possible Styles

The IonPak lithium battery shipping boxes are available in standard and customised sizes. We are happy to advise you.

Outside Dimensions (L x W x H)1200 x 800 x 960
Inside Dimensions (L x W x H)1120 x 720 x 805
Product Clearance776
Collapsed Height354
Container Capacity (kg)400
Weight (kg)65
Outside Dimensions (L x W x H)1200 x 1000 x 582
Inside Dimensions (L x W x H)1113 x 913 x 462
Product Clearance434
Collapsed Height317
Container Capacity (kg)400
Weight (kg)51

Areas of Application

Our lithium ion battery packaging is suitable for:

Automotive Lithium Ion Battery Packaging

The ORBIS IonPak is certified to transport solid dangerous goods. That includes lithium-ion batteries, airbags, belt tensioners and other automotive components that need certified packaging solutions for storage and transport. ORBIS lithium ion battery packaging offers enhanced product protection, improved flow of material and significant cost savings.

Industrial Lithium Battery Shipping Boxes

The ORBIS IonPak is suitable to transport lithium-ion batteries safely. The UN approved packaging is certified for solid dangerous goods in a variety of different industries. With a robust outer packaging, customised interior packaging and dust cover, our lithium battery shipping boxes optimise product flow in industrial supply chains. Our packaging experts can advise you.

ORBIS Lithium-Ion Battery Packaging in Detail

Only three different kinds of spare parts for easy and quick maintenance on site – without special tooling

Großladungsträger IonPak Batterien

Layered inner packaging

Detailbild Großladungsträger Riegel

Latches for side walls and doors

Detailbild Großladungsträger Scharniere

Access doors with hinges

Detailbild Großladungsträger Seitenwände

Connectors for exchangeable side walls

Detailbild Großladungsträger geriffelte Oberfläche für mehr Stabilität

Special wall design for increased stability

cover / lids for returnable plastic bin GitterPak

Dust covers available

UN Certified Lithium Battery Shipping Boxes

Request an individual quote

    Your point of contact

    Sales Team Europe


       +49 2233 619 2072

    If you need additional information on our products
    or would like to request a quote,
    we are happy to help.

    Frequently Asked Questions About Lithium Battery Shipping Boxes

    Why are lithium-ion batteries classified as dangerous goods? 

    Due to their high energy density, lithium-ion batteries are one of the most used battery types – not only in the automotive industry. Li-ion batteries should only be handled and packaged by trained staff as improper use can represent a safety hazard. Lithium-ion batteries react to many different substances. When handled, stored or transported improperly, the batteries can overheat, catch fire or even explode. That is why all batteries and cells containing lithium are classified as Class 9 Dangerous Goods and the transportation of Lithium-ion Batteries is subject to strict regulations. Lithium Battery Shipping Boxes such as the IonPak are developed to transport these goods and fulfill all the requirements to safely transport lithium-ion batteries.

    How do you safely transport Lithium-Ion Batteries?

    According to hazardous goods law, the transportation of lithium-ion batteries is subject to strict regulations. But not every packaging solutions is suitable to store and transport lithium-ion batteries. UN certified containers for transporting and storing lithium batteries are necessary. ORBIS’ lithium battery shipping boxes fully hold and protect the batteries from damage or shocks of any kind. That includes isolating loose cables and poles. In order to prevent batteries from shifting, ORBIS uses customised protective and shock-absorbing dunnage layers in its UN packaging. The interior packaging can neither be conductive, nor inflammable. The outer packaging is tested in a 1,2 m drop test for its robustness and shock-resistance. Over the course of its life cycle, a battery goes through the following phases: prototype, battery cell, battery module, battery pack. The ORBIS IonPak is suitable to transport non-certified batteries, prototypes, battery modules as well as batteries in equipment.

    What is a UN certification for packaging?

    Packaging solutions for dangerous goods have to be certified according to UN standards. UN mark is an international system created by the United Nations, which is used for the classification, packaging, marking and labeling of dangerous goods, in order to transport them safely (by road, rail, sea and air). Independent institutions carry out the necessary tests to issue a UN certification mark. The UN packaging must meet or exceed minimum standards of performance before it can be used. An expert committee of the UN regularly list all dangerous substances and goods and assigns each a so-called UN number. Associated with each UN number is a hazard identifier, which encodes the general hazard class and subdivision. ORBIS Europe offers UN approved dangerous goods packaging with in different footprints. Our dangerous goods boxes are certified for solid dangerous goods (e.g. UN3480 – Lithium-Ion Batteries). The certification UN4H2/Y/S/*B/1697.657-200043 applies for recycled and primary materials.