Foldable Large Containers - Sustainable Plastic Packaging

BulkPak Family Overview

FOLDABLE LARGE CONTAINERS (FLC)

ORBIS BULKPAK® FAMILY

Reusable large load carriers (LLC) from ORBIS Europe

INNOVATIVE

ROBUST

SUSTAINABLE

Plastic Bulk Containers 1200 x 1000

Plastic Large Load Carriers

Reusable transport containers for industry and logistics

Plastic bulk carriers from ORBIS Europe offer a sustainable, durable, and economically viable solution for modern logistics processes. As reusable transport packaging, they are used in numerous industries, including the automotive industry and manufacturing. More and more companies are replacing disposable wooden or metal packaging with our sturdy, foldable plastic containers – and benefiting from cost savings, process reliability, and environmental advantages.

Our robust plastic bulk carriers are characterized by high dimensional stability, weather resistance, and hygiene. They are stackable, volume-reducible, and suitable for automated storage and conveyor systems. Thanks to their modular design, they can be flexibly integrated into your supply chain.

As a subsidiary of Menasha Corporation, ORBIS Europe offers you decades of experience and innovative product solutions for plastic large load carriers – for efficient, safe, and sustainable material flows in your supply chain.

Benefits and added value of ORBIS FLC containers

Up to 900 kg weight capacity

Collapsible and stackable

Reduced costs for storage and transport

Lower risk of product damage

Durable and robust

Sustainable: reusable, recyclable

Improved workplace safety

No packaging waste

Our Product Portfolio

The ORBIS Europe product range at a glance

Plastic Bulk Containers 1200 x 1000

HDB1210

Designed to protect and transport parts
in automotive and industrial applications

1200 x 1000

GitterPak - Collapsible Plastic Pallet Box 1200 x 800

GitterPak®

Collapsible Plastic Pallet Boxes –
1 to 1
substitute for metal gitterboxes

1200 x 800

Plastic Bulk Containers with extended length

XXLPak Extended Length Bins

Heavy-duty collapsible containers
for extremely long and hard-to-fit parts

1600 x 1200 / 2000 x 1200

OceanPak: foldable large container for intercontinental shipments and sea freight

OceanPak®

Optimised footprint for
intercontinental ocean freight

1190 x 1135

ORBIS IonPak für den Transport von Lithium-Ionen-Batterien und Gefahrgut

Dangerous Goods Packaging IonPak®

UN-certified plastic shipping boxes
for Li-ion batteries and solid dangerous goods

1200 x 1000 / 1200 x 800 / 1600 x 1200 

covers / lids for IonPak, lihtium-ion battery transport box

Accessories for ORBIS Bulkpaks

Covers and individual inner packaging
for increased product protection and cleanliness

Multiple sizes

ORBIS Foldable Large Containers (FLC) in Detail

Only three different kinds of spare parts for easy and quick maintenance on site – without special tooling

Foldable Large Containers with Latches

Latches for side walls and doors

Foldable Large Containers with Hinges

Access doors with hinges

Foldable Large Containers with Connectors

Connectors for exchangeable side walls

Foldable Large Containers Wall Design

Special wall design for increased stability

Foldable Large Containers with Area for Labels

Specific areas for labels and ID plates

Foldable Large Containers with Different Door Configurations

Different door configurations available

Areas of Application

Our plastic foldable large containers are suitable for:

Automotive

For decades, ORBIS has led the conversion of plastic reusable packaging in the automotive industry. Our customers profit from years of experience in implementing collapsible plastic bins at suppliers and OEMs. The ORBIS packaging experts facilitate a well-planned, collaborative approach to maximize efficiency and sustainability in automotive supply chains.

Industrial

ORBIS offers complete packaging solutions that maximize product flow efficiency in the industrial manufacturing environment. Our robust large collapsible containers are designed to withstand the rigorous, heavy load requirements in manufacturing industries. With standard-sized footprints, ORBIS reusable plastic packaging solutions can be easily integrated into industrial supply chains.

We are there for you throughout the entire packaging life cycle

From individual consulting and customized development to repair services, repurchase, and recycling;
ORBIS’s packaging experts provide you with comprehensive support.

Request an individual quote

Your point of contact

Sales Team Europe

 

   +49 2233 619 2072

    europe@orbiscorporation.com

If you need additional information on our products
or would like to request a quote,
we are happy to help.

Frequently Asked Questions about ORBIS Plastic FLCs

What is a foldable large container (FLC)?

Foldable large containers (also called: pallet boxes) are large collapsible containers adapted to Standard pallet footprints. They can be manufactured from wood or plastic. As a combination of container and pallet, pallet boxes often have runners. Due to the runners, operators can easily handle the large containers with fork lifts and lift trucks. Added to that, they are collapsible for maximum space savings during storage and return transport. ORBIS foldable large containers (FLCs) are available in different variants and for different applications. Our range of FLC containers includes: European footprint 1200 x 800 mm, ISO-footprint 1200 x 1000 mm, XXL boxes with extended length, optimised for 40′ overseas containers 1190 x 1135 mm. Foldable large containers are robust, durable, collapsible and stackable.

What is the BulkPak® Family?

The ORBIS Europe BulkPak® brand consists of foldable large containers made from plastic. In 1997, the product range was first brought to market in the US as shipping containers for components in automotive and industrial applications. Still today, our heavy-duty bins are successfully used all over the world in a variety of different industries. The plastic FLCs are sustainable alternatives to conventional packaging solutions, such as metal containers, steel gitterboxes or wooden crates.

How does ORBIS manufacture its plastic containers of the BulkPak® Family?

The ORBIS BulkPak® Family is characterised by the special manufacturing process. Using a so-called Low Pressure Injection Moulding Process, ORBIS manufactures very robust and durable large collapsible containers that have a relatively low tare weight. Due to the special process, we can use high percentages of recycled materials, which leads to a CO2 reduction. Foldable large containers help reduce product damage that can result from rust or splinters. After a long service life, ORBIS Europe offers to buy back obsolete FLC containers for the material price. Customers can profit from cost advantages and do not have to take care of disposing the packaging waste. We recycle 100% of the plastic raw materials and use them to manufacture new plastic load carriers.

Plastic Large Load Carriers

Reusable transport containers for industry and logistics

Plastic bulk carriers from ORBIS Europe offer a sustainable, durable, and economically viable solution for modern logistics processes. As reusable transport packaging, they are used in numerous industries, including the automotive industry and manufacturing. More and more companies are replacing disposable wooden or metal packaging with our sturdy, foldable plastic containers – and benefiting from cost savings, process reliability, and environmental advantages.

Our robust plastic bulk carriers are characterized by high dimensional stability, weather resistance, and hygiene. They are stackable, volume-reducible, and suitable for automated storage and conveyor systems. Thanks to their modular design, they can be flexibly integrated into your supply chain.

As a subsidiary of Menasha Corporation, ORBIS Europe offers you decades of experience and innovative product solutions for plastic large load carriers – for efficient, safe, and sustainable material flows in your supply chain.

Benefits and added value of ORBIS FLC containers

Up to 900 kg weight capacity

Collapsible and stackable

Reduced costs for storage and transport

Lower risk of product damage

Durable and robust

Sustainable: reusable, recyclable

Improved workplace safety

No packaging waste